Tuesday, January 20, 2009

Journal Entry #1: Woodworking in Belize

Over the coming year I plan to include journal entries amongst the other content on this site. I expect these will be more personal and less visual than other posts. Here's the first of what may be almost daily entries.

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I just returned from a vacation/wedding in Belize and was interested to see woodworking done in a developing country. I saw numerous commercial woodworking shops and recognized them not by a sign (there was none) but by the sound of power tools and the sight of lumber yards. I wished to get into one and talk with the proprietor, but did not get the chance.

Our hotel was next to a shop that had quite a stock of what looked to be 8/4 and 12/4 rough lumber and a chain link fence topped with barbed wire. The wood was obviously air drying, not stacked and stickered as we commonly see in the States, but leaning against racks made of lashed together trees. These racks positioned the wood to catch the prevailing winds across the majority of their surface. I planned to take a picture of this but never did.

Another local shop opened onto the main road and I caught a glimpse as we drove by in a golf cart. I saw the industrial green of older but well cared for machines, which looked to include an 8" or 10" jointer, a table saw, a 14" or 18" bandsaw, and several other machines.

Because I was on an island, most of the wood was imported, and most of the woodworking in evidence was made right on the island. Joinery in most pieces was simple, but sturdy—generally butt joined, but sometimes rabbeted. I saw no dovetail or mortise and tenon joints; no doubt these complex joints required more time than could be afforded.

Mahogany and pine appeared to be the primary wood choices: this is the land of tropical woods, so mahogany is locally harvested and officially the national tree. On a tour of Mayan ruins I saw two mahogany trees that were easily 10 or 12 feet in diameter and grew tall enough to feel at home in Manhattan.

Most furniture examples were utilitarian, obviously assembled with glue and nails and either painted bright colors or covered with spar varnish to protect against the sea breezes and rough weather. Bracing was visible on all of these: a nod to the fact these joints would rack, and an attempt to prevent it. Still, all these chairs, tables, bars, and decks were sturdy, so this approach appeared to work well enough. I tend to over think my joints, and probably over engineer them as well. Here was an example of how glue and nail could do the job well enough. These examples would never last a century, but many appeared to have already weathered several years and remained serviceable.

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